C5 Corvette Sway Bar Sizes & Leaf + Coilover Spring Rate Research Notes

While researching coilovers and then subsequently researching why the QA1 coilovers understeered for me, I took a lot of notes on all of the various sway bar diameters along with various coilover spring rates. A lot of information I took from other folks and from various forum posts as many manufacturers don't list their specs for some reason, making it hard to compare just what you're getting. Below is my collated information from researching these things, make what you will of it!

Swaybars

MakeFrontRearNotes
C5 Base Suspension23 mm-front19.1 mm-rear3.81mm/2.0mm thickness
C5 Z51 (97-99)25.4 mm-front21.7 mm 
C5 Z51 (00-04)28.6 mm-front23.6 mm-rear4.15mm/3mm thickness
C5 Z0630.0 mm-front23.6 mm-rear4.5mm/3.5mm thickness
C6 Base?? mm Front22.0mm 
C6 Z5131 mm-front25.4 mm (1")-rear 
C6 Z0631mm front28.8mm rear 
C5 Hotchkis31.75 mm-front25.4 mm-rear4mm/4mm thickness
C5 Progress Swaybars35mm - Front25mm rear

6.35/3.96 sidewall thickness

625#/inch Front

408 #/inch - Rear - Soft
480 #/inch - Rear - Mid
552 #/inch - Rear - Hard

C5/C6 Addco32 mm-front25.4 mm-rear 
C5/C6 Addco35 mm-front25.4 mm-rear 
C5 Pfadt (Adjustables)32 mm-front26 mm-rear 
C5 Pfadt - Pfatty35mm - front28.5mm rear 
C5 T1 (GM Racing)38.4mm front27.5mm-rear6.35/6.34mm thickness
C6 T1 (GM Racing)38.4mm front27.5mm rear6mm/?? Thickness
Spec Corvette38.4mm front27.5mm rearExact same as C5 T1 supposedly
AFE Control Sway bars (BLUE) & AFE Control Sway bars  Johnny O'Connel(Yellow)35mm29mm465 #inch - Rear Soft
540 #inch - Rear Mid
625 #inch - Rear Hard

Both sway bars are identical except for color according to AFE.
aFe Control C5 Pfadt Adjustable Racing38mm31.75mmCHONK but adjustable
Strano Bars (Strano Performance)33.3mm / 6.35mm wall25.4mm / 4.77mm wallThree way adjustable rears.
LG Motorsports G1 sway bars1-9/16" - 39.6875mm1-1/16 - / 26.9875mm
 
Rears three way adjustable.

Leaf Spring & Coilover Springs Rates

MakeFrontRearNotes
Leaf Springs (NOTE: higher numbers to coils, but effective rate lower)
C5 Z06526#714#Leaf Spring
C6 Z06531#728#Leaf Spring
C6 Z51526#645#Leaf Spring
T1 C6420#657#Leaf Spring (?)
T1 C5582#793#Leaf Spring (?)
Hyperco HPS (Street)565#764#12405HPS / 12406HPS
Leaf springs
Hyperco HPT (Track/Solo625#850#

12407HPT / 12408HPT
Leaf Springs

VBP Sport990#650# 
VBP Extreme1050#855#Roughly equivelant to 404/446 lb coilover springs
COILOVERS
Spec Corvette Penske Shocks550#550#Have yet to see a person say they wouldn't prefer stiffer springs in the rear when they discuss their spec corvette rates.
QA1 Proma Stars450#450#Street Strip Setup,
QA1 Proma Stars550#550#Track setup. Understeered with Progress sway bars
QA1 proma stars (as I have them)550#650#VERY balanced. Had to get custom springs from Eibach for 650 rear.
QA1 Mod Series (med) (front) (rear)5505504 way adjustable
QA1 Mod Series
(firm) (front) (rear)
7007004 way adjustable
Feal 441 Coilovers1000#560#Converted from KG/MM to LB/IN
Aldan America (Default)550#550# 
Aldan American (Extra springs)550#650#Ships with extra springs for rear
BC Coilovers391#559#Convert from KG/MM to LB/IN. They have Street and track offerings, ALWAYS get track as they are spherical bearings and the "street" stuff just fails under even moderate usage.
Silvers Neomax (Stock)672#447#12/8 - Stock car spring rates, "soft" per website. Converted from KG/MM to LB/IN
Available in double adjustable. Available in lightweight aluminum bodies to save 5# per kit
Silvers Neomax (All around)672#559#12/10 normal install for modified performance cars - Standard Convert from KG/MM to LB/IN. Available in lightweight aluminum bodies to save 5# per kit
LG G2700#700#Per forum post, as provided by LG
LG G2650#550#Per forum post, as provided by LG
LG G2650#600#Per user from corvette track enthusiasts facebook group who streets/tracks LG coilovers.
Viking Crusader Coilovers500#700#Suggested track day spring rates with occasional street use.
Fortune Auto (default)896#672#Converted from metric. Per user feedback this oversteers with C6 Z06 swaybars. Rates can be customized, default values just listed here.
Pfadt Feather Light / Pfadt Black Series460#600#The Black Johnny O'Connell Series system does have its own "special tested aggressive valve code" per manufactuer.  28 clicks of single adjustment.
Godspeed Maxx Coilovers672560Appear to be Silvers, even with matching spring rates. Not sure if valved differently.
Flatout Racing SR??Unable to ascertain exact spring rates. Two options for OEM or stiffer than OEM. Single adjustable. Awaiting manufacturer response on rates (emailed Oct 2023, not good)
Flatout Racing CS450900Single adjustable, remote reservoirs. Custom spring rates available for order. Highest rear rate of any offering thus far, likely big time oversteer.
Penske Coilovers700600Typical Penske Values per email
Penske Coilovers700750Some Penske vendors ship with this spring rate, per email.
Penske Coilovers (Full Aero)750750May vary as high as 850. Per email

General Notes On My Findings

  • General ballpark balanced handling values to shoot for that I have seen.
    • 350/450 for a street going car that is as aggresive as you should.
    • 450/550 for an aggressive street and sporadically track going car.
    • 550/650 for a primarily track. Still bearable enough on the street.
    • To setup a car that prefers to understeer (safest on the street) or incase you have larger than average rear sway bars, reduce rear spring rate 50lbs.
  • Article from grassroots motorsporst researching and testing coil vs leaf effective spring rates. (TLDR: Not a direct comparison between the two)
  • Ultra informative post on measured rate vs stated rate of leaf springs versus coilover springs (TLDR: Extreme leafsprings about Match 500lb coilover springs)
  • Differentiation in spring rates on front versus rear is due to leverage ratios. If you look at the rear control arms with a coilover in them versus the front, the front is more vertical, the rear is less vertical. Thus the rear of a C5 corvette will compress the rear coilovers more for the same amount of wheel travel requiring a higher spring rate to result in a similar effective rate and consequently better balance the car. With the near 50/50 weight distribution of these cars, you want similar effective rates.
  • Spec Corvette runs balanced / square spring rates and compenste for it with huge rear sway bars run as stiff as possible supposedly. Reviewing sway bar sizing, that very much appears to be the case!
    • Per conversation with a fellow who ran spec corvette for two years, he too wanted to run higher rear spring rates but instead was able to get the handling he wanted stiffening the spec corvette rear sway bars, which are already pretty thick per my findings above.
  • I spoke with the gentleman who helped develop QA1's coilovers, and he ran 550/650 spring rates per his testing, and is what he recommended QA1 runs, Not sure why QA1 didn't follow that and instead went with 550 squared.
    • QA1 does have a 700lb spring available they can send. Eibach of course makes 600lb and 650lb springs with a 2.25" ID. I recommend the Eibach 650 rear springs.
  • Penske communicated to me with email, they recommended the rates above, but mostly vendors seem to sell their stuff and pick the rates based on the user need.